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Mixing System

Prominent & Leading Manufacturer from Faridabad, we offer cone blender, stainless steel ribbon blender, paddle mixers and stainless steel arm blender.
Cone Blender
  • Cone Blender
  • Cone Blender

Cone Blender

Product Price: Rs 1 Lakh / UnitGet Best Price

Product Details:
Usage/ApplicationIndustrial
MaterialSS, MS
BrandHyway
Phase3 Phase
Voltage380 V
Frequency50 Hz
Power SourceElectric

Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. Mixing is one of the most common operation been used in different industries like Food, Pharmaceutical, Chemical, Detergent, Fertilizers etc. This is been done in order to produce uniform bulk mixture as each unit contains the same proportion of each ingredient.

There are two types of machine been used in industries like double cone blender machine and dry powder mixing cone blender. The double cone blender machine is of canonical shape at both ends so as to provide uniform mixing of granules in bulk  and easy discharge. The powder and the other components are been loaded into the cone for mixing. In order to ensure proper mixing two third of the cone blender is been filled. Once the product is been loaded into the cone for mixing, the paddle type baffles accordingly for better and uniform mixing inside the cone. The cone of the double cone blender machine is balanced statistically to avoid excessive load on the mixture. After mixing finishes, the mixture been produced is discharged with the help of side valve which can be customized according to the customer's requirement.

Structural Characterstics:

  • Hygiene Stainless Steel Structure.
  • Mirror polished cone from the inside & outside.
  • Manual or automatic tilting / eptying models.
  • Connected feeding / Discharge conveyors.
  • Manually or pneumatically operated Butterfly Valve, Slide Gate Valve, Diaphragm Valve, etc. for discharge.
  • Lump breakers for solids or agglomerates size reduction.

Our Cone blenders provide the required uniformity in shorter times which means less dusting and breakage of the ingredients that can cause uneven formulation, and bridging of downstream handling equipment. Additionally, by using scrapers or drop bottom discharge, the amount of material left over between batches is minimized, reducing the opportunity for bacterial growth.

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Stainless Steel Ribbon Blender
  • Stainless Steel Ribbon Blender
  • Stainless Steel Ribbon Blender
  • Stainless Steel Ribbon Blender
  • Stainless Steel Ribbon Blender

Stainless Steel Ribbon Blender

Product Price: Rs 1.5 Lakh / UnitGet Best Price

Product Details:
Usage/ApplicationIndustrial
MaterialStainless Steel
BrandHyway
PhaseSingle Phase
Automation GradeSemi-Automatic
Voltage240 V
Frequency50 Hz
Power SourceElectric

Ribbon Blenders are ideal mixing system used widely for manufacturing products like Spices, Dry Powders, talcum Powders, granules, low viscosity paste and liquid in Food, Chemicals, Pharmaceuticals, Cosmetics Industries respectively. These blenders are best suited for mixing solids with solids and solids with liquids. To ensure proper mixing two third of the volume of the container of Ribbon Blender is filled.

Our Ribbon Blender comprises of a U-shaped horizontal trough and a specially designed Double Helical Ribbon Agitator rotating within; which are based on a proven agitator construction that provides a triple mixing action ensuring fast & efficient blending. The dimensions and configuration of the ribbons are carefully balanced to provide a movement of material within the container that avoids dead spots and gives rapid product discharge.

The action within ribbon blenders is vigorous enough to homogenously distribute liquid slurries. Special high speed intensifiers can be added to the bottom to help break lumps that may be present. Proper shaft seal design is critical for handling liquids. Shaft seal choices include: mechanical, packing glands and double mechanical.

Structural Characterstics:

  • Hygiene Stainless Steel Structure.
  • Wear resistant liner plates for abrasive products.
  • Ribbon agitator for multiple discharge positions.
  • Manually or pneumatically operated Butterfly Valve, Slide Gate Valve, Diaphragm Valve, etc. for discharge.
  • Split design stuffing boxes, Air-purging stuffing boxes, Mechanical Seals.
  • Manual or automatic tilting / eptying models.
  • Connected feeding / Discharge conveyors.
  • Spraying system for liquid injection.
  • Lump breakers for solids or agglomerates size reduction.
  • Vacuum and pressure construction.
  • Jacket for heating, cooling.
  • Inspection, cleaning windows on the container, cover.
  • Cover openings, Nozzles as required.
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Paddle Mixers
  • Paddle Mixers
  • Paddle Mixers

Paddle Mixers

Product Price: Rs 50,000 / UnitGet Best Price

Product Details:
MaterialStainless Steel
PhaseSingle Phase
BrandHyway
Automation GradeSemi-Automatic
Voltage240 V
Driven TypeElectric
Frequency50 Hz

An alternate design we have is, the paddle agitator in which paddles are positioned to move the material in opposing lateral directions as well as radially. The paddle design is generally employed where friable materials are being blended, and when batches as small as 15% of the total capacity are going to be mixed in the blender.

Paddle Mixers are used to mix or blend a wide range of materials used in different industries including the food, chemical, pharmaceutical, plastic and mineral. They are mainly used to mix different materials using different types of blades to make a good quality homogeneous mixture. They can operate at different temperatures and pressures for mixing different solutions and can also have internal or external heating systems added to them. Options also exist where spray nozzles, CIP, PLC and pneumatic or electric systems can be used. Systems can come equipped with hydraulic or electronic soft start mechanisms so that they start and stop smoothly.

The rotating paddles divide and blend sequentially the mass of product and generate a quick and intense movement of each particle through the mixing chamber (convection). Due to the defined angle of the paddles, the mixer shows an excellent axial and radial dispersion. Using choppers, additional energy is applied to the product to break up lumps and ensure the dispersion of any agglomerates or liquids. They are also used for granulation processes as well. The mixing time depends on the desired process and the characteristics of products involved. For standard mixing applications the mixing time varies between 3 to 5 minutes. For emptying, the product is transported to the outlet valve for a quick and complete discharge of the mixer.

Structural Characterstics:

  • Hygiene Stainless Steel Structure.
  • Robust Design
  • High Throughput
  • Process Capabilities
  • Good Mixing homogeneity

The mixing paddles rotate with variable speed. This mixer can therefore work in many different processes and working conditions.

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Stainless Steel Arm Blender
  • Stainless Steel Arm Blender
  • Stainless Steel Arm Blender
  • Stainless Steel Arm Blender

Stainless Steel Arm Blender

Product Price: Rs 1.2 Lakh / UnitGet Best Price

Product Details:
BrandHyway
MaterialStainless Steel
Usage/ApplicationIndustrial
Rated Voltage240 V
Frequency50 Hz
PhaseSingle Phase
Power SourceElectric

Arm Blenders is one of the customized/alternate mixing system that consists of two intermeshing Z-shaped arms mixing bowl. This customized design make it perfect for intensive mixing of heavy products, from sticky mixes like bakery doughs, cookie doughs and butter to kebab meat and protein bars. This type of mixer is equipped with a hydraulic lid-opening system and is emptied by hydraulically tilting the bowl directly into a tote bin. With high peripheral Z-arms shafts a thorough mixing effect can be gained.

HYWAY have acquired a unique distinction in manufacturing and exporting of Arm Blenders and have now made successful endeavor in this complex field of mixing. By serving many industries like Food, Cattle/Pharma, Slurries etc in the field of mixing systems with customized design so as to solve the required purpose of our clients.

Structural Characterstics:

  • Hygiene Stainless Steel Structure.
  • Low maintenance
  • Easy to clean
  • Connected feeding / Discharge conveyors.
  • Spraying system for liquid injection.
  • Lump breakers for solids or agglomerates size reduction.
  • Vacuum and pressure construction.
  • Jacket for heating, cooling.
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